Zn Al Flake Coating Technology

Master Samples

Coated Parts

We are basically into Zn Al Flake Coating and our setup is arranged in Bhosari MIDC, Pune, and Maharashtra, India. This is additionally known as Zinc Aluminium Flake Coating. We are moreover working into comparable processes like prestigious organizations in the field of coating such as Delta Coating, Geomet Coating, Dacro Coating, Magni Coating. These type of coating gives advantages in Corrosion Protection, Non-Stick Surface Protection, Abrasion Resistant Surface Protection, and Chemical Resistant surface Protection.

ZINC FLAKE COATING PROPERTIES

  • • SST 500 - 1000 hrs. As per customers’ requirements.
  • • COF control from 0.08 to 0.20
  • • Chrome-free Coating
  • • Coating Compliance with ROHS, EVL, REACH, WEEE
  • • Bright Silver & Black Finishes
  • • Freedom from hydrogen embrittlement.
  • • A barrier as well as cathodic protection.
  • • Coating Suitability for high-temperature Application up to 350°C.
  • • Coating process environmental friendly, no release of hazardous gases, liquid, or solid.
  • • Good UV resistance / abrasion resist.
  • • Suitability for multiple torqueing.
  • • Suitable for applications in Marine, Industrial, Humid, Coastal Environments.

New generation eco-friendly Zinc Flake based Micro-layer Corrosion Protection coating technology for mass-produced Hardware & metal parts according to ISO10683.

Zinc Al Flake coatings were made by a combination of Zinc and Aluminium flakes, electrically conductive Binder system with integrated lubricants for adjusting the coefficient of friction. The coating is conductive which helps to protect catholicly and Aluminium flake helps to reduce of white oxidation build-up. The Zinc Flake coatings are Non-Electrolytic ally applied (as per ISO10683/ASTM F1136) by mechanical application techniques with a combination of Organic or Inorganic top coat sealers. The coating could be an alternative to zinc and another electroplating in terms of properties and pollution-related aspects.

Zinc Al Flake coating offers high-performance corrosion protection for bulky metal components. It is applied using a so-called dip-spinning process. The layer is made up of a base coat and top coat. The base coat is made up of zinc and Aluminium flakes; the zinc gives cathode corrosion protection. What is more, the zinc and Aluminium flakes produced in the dry film form a barrier to reduce the impact of corrosive media including oxygen, electrolytes, etc. thereby enhancing the life of the complete protective system.

Zn Al Flake Coating Technology
Zn Al Flake Coating Technology

The Zinc Al Flake coating offers excellent protection from mechanical and chemical impact. Protection against contact corrosion is enhanced and abrasion resistance is clearly increased. Integrated dry films lubricants help achieve defined friction coefficients.

Generally, for the Zinc Flake coatings, the coating thickness ranges from 5-15 microns. The corrosion resistance can be achieved over 1000 hours by ASTM B117 in Salt Spray test; The results of corrosion depends upon the shape and geometry of the parts. Other properties of the zinc flake coatings are Water soluble: Low VOC, Sacrificial behavior, Heat resistance of 150 ͦ c by organic and 200 ͦ c by Inorganic sealer top coats, Free from Hydrogen Embrittlement, Protection of various corrosions, Anti Freezing in cold climates, High Chemical resistance, Improved Wear resistance, Colored sealer top coats for aesthetic and sorting, Possible to adjust the required Co-efficient of friction to reduce noise level, No hydrogen Embrittlement stress cracking of high strength and spring steel kind of metal parts.

Zinc Al Flake coating technology can be a direct replacement of Electrolytic ( Electroplating ) and Galvanic (Hot Dip Galvanizing) coating finishes in respect of enhanced corrosion properties, Hydrogen Embrittlement free, longer coated product life and environmental friendly nature during its application processing.

GREEN FUTURE TECHNOLOGY

Zinc Al flake coating applications do not require hazardous acids or other chemicals during application processes, therefore, the application process of Zinc Al Flake coating do not generate any pollutant or gases. Due to environmental friendly nature, water-based paint formulations and less pollution of the environment makes this coating technology far superior and user-friendly compared to other metal finishing coating systems.

Zn Al Flake Coating Technology
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology

The Zinc Al Flake coating technology do not have hazardous and declarable substances by GADSL and various OEM, ELV legislation, thus it is friendlier with the environment. The zinc flake coatings are water based therefore I is low HAP (Hazardous Air Pollution), Low VOC (Volatile Organic Content). The coating meets ELV, WEE and ROHS norm guidelines for not using hazardous and declarable substances

FIELDS OF APPLICATION

The zinc flake coating can be applied in Automotive, Wind Turbine Industry, Railways, Energy and infrastructure/Chemical Processing Industry/Marine Industry/ Petroleum & Gas Industry for High Tensile Fasteners, Fasteners, Bolts, Nuts, Rivets, Screws and other threaded connecting hardware parts, Springs, Spring Steel Parts, Clips, Clamps, Brackets and other stamping parts, Brake Disc, Brake Drum, Brake Rotors etc.

Zn Al Flake Coating Technology
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology

Nano Zinc Flake Coated Parts for our customers

Nano Zinc Flake Coating - (Silver)

Nano Zinc Flake Coating - ( Silver )

Zn Al Flake Coating Technology

Nano Zinc Flake Coating - ( Black )

Nano Zinc Flake Coating Big Size Parts With Spray

Nano Zinc Flake Coating - (Silver)
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology
Zn Al Flake Coating Technology

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